H2S Removal & Sulfur Recovery Processes

Application using CORYS IndissPlus dynamic simulator
PFCS-EN-P

Who should attend?

  • This course provides a deeper understanding of the operation and the monitoring, including HSE considerations, of common processes for elimination of H2S and for sulfur recovery.
Public :
  • Engineers and supervisors involved in operating, troubleshooting, optimizing or revamping sour gas treatment and sulfur recovery facilities.

Level :Skilled

Prerequisite :
  • The trainee is required to fulfill at least one of the following criteria:
  • to have at least 1 year of proven experience in a technical position in a refinery,
  • or to be in the process of being moved to a position in operation,
  • or to have followed a training course orientated to introduction to the refining.

Course Content

  • OVERVIEW OF SULFUR REMOVAL & RECOVERY - Duration : 0.25 Day

      • Amine washing and sulfur recovery units role in refineries.
      • Nature, origins and compositions of the streams to be treated, ammonia content.
      • Determination of the sulfur balance for a typical refinery.
      • Environmental aspects, treatment justification.
  • AMINE UNITS - Duration : 0.75 Day

      • Chemical reaction between amines and H2S.
      • Process flow sheet and equipment review: absorption, regeneration, pumps and filtration.
      • Process control: pressures, temperatures, amine solution optimization, steam flowrate to regenerator optimization.
      • Regeneration quality: objectives, follow-up methods, and performance impacts.
      • Troubleshooting: amine solution degradation, foaming, corrosion, washing quality follow-up.
      • Safety issues.
      • Application: what you can learn from your amine analysis (routine and detailed).
  • SULFUR RECOVERY UNITS - Duration : 1 Day

      • Chemical reactions: required and undesired ones, thermodynamics and kinetics.
      • Process flow sheet: thermal stage, catalytic stage, sulfur recovery, tail gas incineration. Operating parameters and impact on sulfur yield.
      • Process control: H2S/SO2 ratio control, air flowrate optimization, tail gas analyzer, warming up techniques and temperature control at the converters.
      • Troubleshooting: hydrocarbons presence, sulfur behavior as per temperature, H2S degassing from sulfur product, safety.
      • Shutdown situations and consequences, safety issues, ISS.
      • Use of a dynamic simulator to illustrate the impact of parameter changes.
  • TAIL GAS CLEAN-UP PROCESSES - Duration : 0.75 Day

      • Process flow schemes: sub-dewpoint Claus or amine route.
      • Operating parameters and impact on process and sulfur yields.
      • Influence of the H2S/SO2 ratio.
      • Sources of usual operation troubles for each process: improper regeneration, catalyst ageing…
      • Impact on the CLAUS unit optimization.
  • SOUR WATER STRIPPER OFF-GAS TREATMENT - Duration : 0.25 Day

      • Sour water characteristics. Ammonia content. Ammonia conversion and NOx monitoring.
      • Principle, main equipment, operating parameters, water quality follow-up.

Learning Objectives

  • Attendees will be able to implement the following skills:
  • Identify environmental issues related to sulphur impurities,
  • List operating parameters of sulphur treatment units,
  • Specify rules of conduct to optimize processes.

Ways & Means

  • Use of a dynamic simulator for amine and Claus units to simulate operating conditions.
  • Parts of or the whole session customizable to a virtual remote classroom.

Learning assessment

  • Quiz.

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Coordinator :IFP Training instructors, with expertise in the field and trained in modern teaching methods adapted to the specific needs of learners from the professional world.

To French entities : IFP Training is referenced to DataDock ; you may contact your OPCO about potential funding. Please contact our disabled persons referent to check the accessibility of this training program : referent.handicap@ifptraining.com