Application using CORYS IndissPlus dynamic simulator
PFCS-EN-P
Who should attend?
This course provides a deeper understanding of the operation and the monitoring, including HSE considerations, of common processes for elimination of H2S and for sulfur recovery.
Public :
Engineers and supervisors involved in operating, troubleshooting, optimizing or revamping sour gas treatment and sulfur recovery facilities.
Level :Skilled
Prerequisite :
The trainee is required to fulfill at least one of the following criteria:
to have at least 1 year of proven experience in a technical position in a refinery,
or to be in the process of being moved to a position in operation,
or to have followed a training course orientated to introduction to the refining.
Course Content
OVERVIEW OF SULFUR REMOVAL & RECOVERY
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Duration : 0.25 Day
Amine washing and sulfur recovery units role in refineries.
Nature, origins and compositions of the streams to be treated, ammonia content.
Determination of the sulfur balance for a typical refinery.
Environmental aspects, treatment justification.
AMINE UNITS
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Duration : 0.75 Day
Chemical reaction between amines and H2S.
Process flow sheet and equipment review: absorption, regeneration, pumps and filtration.
Process control: pressures, temperatures, amine solution optimization, steam flowrate to regenerator optimization.
Regeneration quality: objectives, follow-up methods, and performance impacts.
Application: what you can learn from your amine analysis (routine and detailed).
SULFUR RECOVERY UNITS
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Duration : 1 Day
Chemical reactions: required and undesired ones, thermodynamics and kinetics.
Process flow sheet: thermal stage, catalytic stage, sulfur recovery, tail gas incineration. Operating parameters and impact on sulfur yield.
Process control: H2S/SO2 ratio control, air flowrate optimization, tail gas analyzer, warming up techniques and temperature control at the converters.
Troubleshooting: hydrocarbons presence, sulfur behavior as per temperature, H2S degassing from sulfur product, safety.
Shutdown situations and consequences, safety issues, ISS.
Use of a dynamic simulator to illustrate the impact of parameter changes.
TAIL GAS CLEAN-UP PROCESSES
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Duration : 0.75 Day
Process flow schemes: sub-dewpoint Claus or amine route.
Operating parameters and impact on process and sulfur yields.
Influence of the H2S/SO2 ratio.
Sources of usual operation troubles for each process: improper regeneration, catalyst ageing…
Impact on the CLAUS unit optimization.
SOUR WATER STRIPPER OFF-GAS TREATMENT
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Duration : 0.25 Day
Sour water characteristics. Ammonia content. Ammonia conversion and NOx monitoring.
Principle, main equipment, operating parameters, water quality follow-up.
Learning Objectives
Attendees will be able to implement the following skills:
Identify environmental issues related to sulphur impurities,
List operating parameters of sulphur treatment units,
Specify rules of conduct to optimize processes.
Ways & Means
Use of a dynamic simulator for amine and Claus units to simulate operating conditions.
Parts of or the whole session customizable to a virtual remote classroom.
Learning assessment
Quiz.
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Coordinator :IFP Training instructors, with expertise in the field and trained in modern teaching methods adapted to the specific needs of learners from the professional world.
To French entities : IFP Training is referenced to DataDock ; you may contact your OPCO about potential funding.
Please contact our disabled persons referent to check the accessibility of this training program : referent.handicap@ifptraining.com