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Troubleshooting in the Oil & Gas Industry

Troubleshooting in the Oil & Gas Industry

3 days
RPC/TBS
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Sessions
Who should attend?
Learning Objectives
Course Content
Ways & Means
Sessions
This course is not scheduled.
Who should attend?

Audience

    • Engineers, senior operation personnel or technical supervisory staff interested in solving troubleshooting cases on refining and petrochemical plants.

Level

  • Proficiency
  • This course provides a better understanding of what troubleshooting is and gives keys to solve basic troubleshooting cases on refining and petrochemical equipment and plants.
Learning Objectives
  • Upon completion of the course, participants will be able to:
  • describe the method used to perform a troubleshooting case study,
  • write a troubleshooting chart for each industrial equipment of Oil & Gas industry,
  • troubleshoot main equipment problems: air cooler, distillation column, reactor, furnaces…,
  • systematically use an easy-to-implement methodology of troubleshooting.
Course Content

TROUBLESHOOTING IN PRACTICE

0.75 day
  • What is troubleshooting? Typical cases seen in refineries and petrochemical plants.
  • How to start with a troubleshooting case: main rules, laws, orders of magnitude often used during a troubleshooting exercise on site (mass and energy balances, pressure and pressure drop behavior, thermodynamical laws…).
  • Main onsite practical devices used in troubleshooting for temperature, pressure, flows measurements, chemical analysis, gamma scanning… - Advantages and drawbacks, precautions of uses.

METHODOLOGY

0.25 day
  • Overview of different methods used in troubleshooting: 5 Why, RCA, PDCA…
  • Presentation of an easy-to-implement method based on PDCA. This methodology will be use during all the training to solve the different troubleshooting exercises.
  • Exercises to implement the methodology on real cases studies.

TROUBLESHOOTING OF EQUIPMENT - CASES STUDIES

2 days
  • Troubleshooting case study on industrial equipment.
  • The objective of these exercises is to list, per equipment, the main operating conditions, the main causes of malfunction or failure and the different solution to implement in order to solve the situation (PDCA Method).
  • Review of the main causes of malfunction of equipment (troubleshooting check-lists):
  • Heat exchangers (performances, velocity influence, potential problems, fouling and cleaning, water exchanger, tubes inserts types and influence…).
  • Air cooler (optimization, potential problems, fouling and cleaning, fogging system).
  • Furnace (combustion and yield, controls, fouling and cleaning, tubes coking…).
  • Distillation column (tower tray: efficiency and flooding, commissioning…).
  • Reactor (internals, catalysts: potential problems…).
  • Vacuum system (functioning, potential problems…).
  • Pumps and compressors.
  • Instrumentation and valves.
  • Ions exchanger unit.
  • Troubleshooting case study on industrial units.
  • The objective of these exercises is to summarize and practice all the elements discussed during the course.
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Gas Markets & Trading

Gas Markets & Trading

Contractual Framework of Gas Sale-Purchase & Transportation

Contractual Framework of Gas Sale-Purchase & Transportation

Legal Issues Relating to FSRU Projects

Legal Issues Relating to FSRU Projects

Negotiating LNG Master Sale & Purchase Agreement

Negotiating LNG Master Sale & Purchase Agreement

Natural Gas & Electricity Trading

Natural Gas & Electricity Trading

Econometrics & Forecasting

Econometrics & Forecasting

Assess Energy Efficiency & CO<sub>2</sub> Reduction

Assess Energy Efficiency & CO2 Reduction

Financial Management of an International Oil & Gas Company

Financial Management of an International Oil & Gas Company

Upstream Budget Practice

Upstream Budget Practice

Upstream Contracts Audit

Upstream Contracts Audit

Upstream Auditing Certification

Upstream Auditing Certification

Governance of an E&P Company

Governance of an E&P Company

Ways & Means
  • “Gamification”, quizzes and exercises.
  • Videos.
  • Interactive and realistic sessions of troubleshooting cases studies.

Legal Information

General Terms of Sale

Personal Data Protection

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