Commodity Polymers Manufacturing

PPLAS-EN-P

Who should attend?

  • This course provides a comprehensive information on polymers and polymerization processes used to produce polyethylenes, polypropylenes, polyvinylchloride and polystyrenes.
Public :
  • Professionals interested in polymers production.

Level :Knowledge

Prerequisite :
  • To fulfill at least one of the following criteria:
  • to have 3 months of proven professional experience in the refining or petrochemical industry,
  • or to have followed a training course orientated to introduction to the petrochemical environment.

Course Content

  • POLYMER TYPES & NATURE - Duration : 0.25 Day

      • Polymer constitution: monomers, macromolecules, building blocks.
      • Various kinds of polymer: fibers, elastomers, plastics.
      • Plastic types: thermoplastics and thermosets.
      • Main commodity polymers: polyethylenes, polypropylenes, polystyrenes and polyvinylchloride.
      • Economical aspects relating to these commodity polymers.
  • POLYMER PRODUCTION - ASSOCIATED PROPERTIES - Duration : 1 Day

      • Main polymerization reactions: polyaddition, polycondensation.
      • Basic characteristics of polymer reactions: heat of reaction, activation mode, etc.
      • Different arrangements of monomer building blocks in polyaddition: atactic, syndiotactic or isotactic polymers; random block; graft; alternate polymers.
      • Relationship between end uses implementation and main polymer properties. Impact on properties.
      • Main tests used to get polymer characterization: melt index, viscosity index, etc. Test signification, relationship with polymer structure.
      • Consequences regarding polymer implementation techniques (extrusion, injection, etc.).
  • POLYMERIZATION IMPLEMENTATION - MAIN COMMODITY PLASTIC PROCESSES - Duration : 1.75 Days

      • Techniques implemented to produce polymers: solution, bulk, emulsion, suspension, gas phase techniques.
      • Advantages and drawbacks of those different techniques consequences on processes implementation.
      • Examples applied to the main processes used to manufacture the major thermoplastics: polyethylenes (PE), polypropylenes (PP), polystyrenes (PS) and polyvinylchloride (PVC).
      • Flow charts and principles of processes. Some typical operating conditions.
      • Influence of operating parameters (temperatures, pressures, monomers ratio and proportion of any chemicals involved in the reaction) regarding the quality of polymer obtained.
      • Some pretreatments of polymers outside the reactor before the transformation step.

Learning Objectives

  • Attendees will be able to implement the following skills:
  • Explain the principles of polymerization techniques and the main characteristics of manufactured polymers,
  • Describe the operating conditions of polymerization processes.

Ways & Means

  • This course can be adapted for distance learning.
  • Presentation of polymer samples from the manufacturing plants.
  • Presentation of end uses application samples.

Learning assessment

  • Quiz.

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Coordinator :IFP Training instructors, with expertise in the field and trained in modern teaching methods adapted to the specific needs of learners from the professional world.

To French entities : IFP Training is referenced to DataDock ; you may contact your OPCO about potential funding. Please contact our disabled persons referent to check the accessibility of this training program : referent.handicap@ifptraining.com