This course aims to bring elements related to the implementation of actions, such as the inspections and tests required to ensure that the installations and equipment important to safety and productivity will correctly work for their whole service life.
Public :
This course is intended for engineers, operation managers and supervisors of industrial sites.
Level :Skilled
Prerequisite :
Management on site equipment and installation operation and maintenance.
Significant experience in the industry.
Course Content
ASSET INTEGRITY MANAGEMENT PROCESS
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Duration : 0.5 Day
Definition of risk, failure, reliability, availability of installations.
Concept and identification of major risk of equipment failure.
Measurement and follow-up of reliability.
Criticality, safety critical elements.
CRITICALITY & RISK ASSESSMENT TOOLS
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Duration : 1 Day
Main models, failure probability, statistical functions.
FMECA and cause tree: areas of application, method principle, examples.
Identification of 3 groups: static equipment, dynamic equipment, and safety instrumented systems.
Understanding the functioning, the failure possibilities and the need for an adequate policy of operating condition maintenance.
INSPECTION & TESTS
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Duration : 1 Day
Standards and regulations in force.
Inspection tools and techniques: non-destructive examinations, sampling.
Example of installation commissioning.
CORROSION
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Duration : 1 Day
Definition of corrosion.
Elements of metallurgy.
Corrosion mechanisms.
Different types of corrosion.
Corrosion control methods.
INSPECTION & MAINTENANCE BASED ON FAILURE RISK (RBI)
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Duration : 1 Day
Integrating Asset Integrity Management in the operating and maintenance policy.
Preventive, condition-based and predictive maintenance.
Maintenance and inspection based on failure risks.
Notion of life cycle cost.
IMPLEMENTATION & CHALLENGE
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Duration : 0.5 Day
Safety and productivity objectives.
From outage management to equipment management.
Lowering the tolerance threshold to anomalies and involvement of the operators.
Need for general commitment: implementation of the Total Productive Maintenance.
Detailed preparation, planning, identification of critical operations.
Maintenance plans by equipment item and type of equipment.
Attendees will be able to implement the following skills:
Know the asset integrity management process, from the failure mode and effects analysis to the implementation of adapted actions and reference standards,
Formulate or use equipment specifications, Identify the corrosion mechanisms,
Implement the risk assessment and critical safety element identification techniques,
Identify the test and inspection elements that ensure a machine is in good operating condition,
Implement the culture of asset integrity management.
Ways & Means
Applications and case studies illustrating the techniques studied.
Active pedagogy calling on participants’ experiences.
Learning assessment
Written test upon training course completion.
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Coordinator :IFP Training trainer (permanent or contracted) having a good expertise and/or experience of the related topics, trained to adult teaching methods, and whose competencies are kept up-to-date.
To French entities : IFP Training is referenced to DataDock ; you may contact your OPCO about potential funding.
Please contact our disabled persons referent to check the accessibility of this training program : referent.handicap@ifptraining.com
IFPT Account
