Prepare participants to manage commissioning and start-up operations.
Public :
Supervisors, engineers and technicians of oil/chemical companies or engineering, involved in the commissioning and start-up of new units.
Level :Knowledge
Prerequisite :
Provide evidence of a professional experience of at least 1 month, related to the concerned field.
Know the main industrial units.
Course Content
PROJECT BACKGROUND & COMMISSIONING PHASES
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Duration : 2 Days
Main phases of a project.
Engineering studies (FEED, Detail) and anticipation of commissioning activities.
Project contract type and impact on commissioning activities.
Integration of commissioning activities into the project process: mechanical completion, pre-commissioning, commissioning and start-up activities during the project steps.
ORGANIZATION
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Duration : 1 Day
Commissioning procedures. Interfaces with the different engineering disciplines according to the types of contract.
Plant/project breakdown into systems and subsystems. Execution plan for commissioning and start-up.
Setting up of commissioning/start-up teams. Split of responsibilities. Preparation of the list of precedents.
Start-up phases: pre-commissioning, commissioning and preparation for start-up, performance tests, provisional acceptance, mechanical guarantees, final acceptance. Hand over.
SAFETY
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Duration : 0.25 Day
Risks related to the auxiliary fluids and the introduction of hydrocarbons. Risk evolution between construction, commissioning and start-up. Control of the risks related to modifications during the different phases.
Pre-Start-up Safety Review (PSSR).
END OF CONSTRUCTION - PRECOMMISSIONING
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Duration : 0.75 Day
Precommissioning activities: static verification of equipment, hydraulic tests and equipment cleaning, involvement of operations in the mechanical completion, punch-list, actions follow-up and close out.
COMMISSIONING
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Duration : 0.75 Day
Commissioning activities. Cleaning, flushing, blowing and drying. Dynamic testing.
Synchronization of control loops and Programmable Logic Controller (PLC).
START-UP & ACCEPTANCE
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Duration : 0.25 Day
Start-up permit: checks required before oil-in. Leak tests, air removal, raw materials introduction.
Transition towards industrial production: performance tests, temporary and final acceptance, responsibility transfer.
Learning Objectives
Attendees will be able to implement the following skills:
Present pre-commissioning, commissioning and start-up activities on a project from the perspective of their programming and management,
Specify the basis for supervising or delegating activities in a context of mastering the specific constraints related to these operations.
Ways & Means
Cases studies on the precommissioning, commissioning and start-up of typical units.
Learning assessment
Quiz.
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Coordinator :IFP Training instructors, with expertise in the field and trained in modern teaching methods adapted to the specific needs of learners from the professional world.
To French entities : IFP Training is referenced to DataDock ; you may contact your OPCO about potential funding. Please contact our disabled persons referent to check the accessibility of this training program : referent.handicap@ifptraining.com
IFPT Account
