JavaScript seems to be disabled in your browser.
You must have JavaScript enabled in your browser to utilize the functionality of this website.

By continuing your navigation, without changing your cookie settings, you accept their use to have services tailored to your interests.
More information on our legal information page.

Engine Reliability

Engine Reliability

3 days

MOT/FIMOT-E

Request an in-house session

Download agenda

Who should attend?

Learning Objectives

Sessions

This course is not scheduled.

Who should attend?

Audience

- Engineers and technical staff involved in design or testing, who need to know damaging and failure processes of engine components.
- People of Quality department or aftersales technical analysis may also be interested.

Level

Advanced

This course provides an understanding of the physical phenomena causing engine parts damage, the phenomena being thermal, mechanical, thermo-mechanical or tribologic ones. The theoretical aspect is punctuated with examples of damaged parts - pictures or real parts.

Learning Objectives

Upon completion of the course, participants will be able to:
diagnose the possible origin of a damage problem of an engine component,
talk with tests and laboratory specialists to direct parts analysis and the validation tests to be performed,
suggest solutions likely to solve the problem.

Course Content

Engine parts damage modes

0.75 day

Mechanical engineer tools, statistical aspects of reliability.
Thermal damage: coking, mechanical characteristic losses, intercrystalline corrosion, burnout, creeping, melting, lubricant viscosity drop.
Mechanical damage: plastic distortion, unshrinking, fracture or fatigue failure, vibration impact.
Thermo-mechanical damage: stresses caused by constrained metal expansion.
Tribologic ones: lubrication parameters, stribeck curve, pitting, micro-reptation, loosening, fretting/micro-welding, abrasive wear, adhesive wear, erosive wear, cavitation, scuffing, seizing, stick-slip.

Mobile parts damage

0.75 day

Conrods: failure modes, almost static stresses, dynamic stresses, buckling, screws resistance.
Crankshaft: quasi-static (gas pressures and inertia) and dynamic (flexion and torsion) stresses, strengthening treatments, roller-burnishing, dimensioning calculations, fatigue tests.
Bushing damage modes: fatigue, wear, cavitation wear, abrasive wear, scale and pollution wear, micro-welding, seizing.
Piston: distortions, ring sticking, skirt crush, seizing, stresses in the pin bosses.

Fixed parts damage

0.5 day

Ignition pressure and manufacturing related mechanical stresses (assemblies, shrink fitting, tightening).
Thermal stresses and thermo-mechanical constraints.
Cylinder head: cracking, materials, fire face behavior and solutions for its resistance, other critical points.
Exhaust manifold: mechanical and thermal stresses, materials, failures found, solutions.
Cylinder head gasket: stresses, failures, influence of the cylinder head and crankcase cylinders distortions, solutions.

Cooling

0.5 day

Heat transfers by conduction, convection, radiation, phase change. Thermal balance.
Thermics and engine cooling: levels of temperatures reached, critical points, cooling fluid circulation in the block and the cylinder head.
External cooling circuit: permanent branch, thermally regulated branch, pump, exchangers, thermostat, ventilating, cooling fluid, dimensioning.
Thermal measure means: thermo-couples, thermistors, flux meter, infrared pyrometry.

Lubrication

0.5 day

Lubricant cleanliness and consequences on wear.
Engine oil rheological behavior and change of properties in service:
Oxidation thickening, soot, black sludge and consequences on cold starting.
Viscosity decrease by polymer shearing or by dilution and consequences on warm engine.
Thermal and oxidation stability: cracking, thickening, deposits.
Timing lubrication.

You might be interested by these trainings

E-030C - Comprehensive Overview of E&P Management Certification

E-030C - Comprehensive Overview of E&P Management Certification

E-030C - Comprehensive Overview of E&P Management Certification

E-030C - Comprehensive Overview of E&P Management Certification

E-151 - Seismic & Sequence Stratigraphy for Oil & Gas Exploration

E-151 - Seismic & Sequence Stratigraphy for Oil & Gas Exploration

E-151 - Seismic & Sequence Stratigraphy for Oil & Gas Exploration

E-151 - Seismic & Sequence Stratigraphy for Oil & Gas Exploration

E-240C - Integrated Reservoir On-Site Workshop (Poitiers Field Lab) Certification

E-240C - Integrated Reservoir On-Site Workshop (Poitiers Field Lab) Certification

E-241C - Advanced Multivariate Geostatistics Certification

E-241C - Advanced Multivariate Geostatistics Certification

E-241C - Advanced Multivariate Geostatistics Certification

E-241C - Advanced Multivariate Geostatistics Certification

E-242C - Advanced Facies Analysis & Rock-Typing Certification

E-242C - Advanced Facies Analysis & Rock-Typing Certification

E-242C - Advanced Facies Analysis & Rock-Typing Certification

E-242C - Advanced Facies Analysis & Rock-Typing Certification

E-243C - Seismic Reservoir Characterization: AVO & Inversion Workshop Certification

E-243C - Seismic Reservoir Characterization: AVO & Inversion Workshop Certification

E-243C - Seismic Reservoir Characterization: AVO & Inversion Workshop Certification

E-243C - Seismic Reservoir Characterization: AVO & Inversion Workshop Certification

E-244C - Geological Characterization & Modeling - Integrated Workshop Certification

E-244C - Geological Characterization & Modeling - Integrated Workshop Certification

E-244C - Geological Characterization & Modeling - Integrated Workshop Certification

E-244C - Geological Characterization & Modeling - Integrated Workshop Certification

E-250 - Tools for Seismic Reservoir Characterization: Pre-Stack Seismic Inversion

E-250 - Tools for Seismic Reservoir Characterization: Pre-Stack Seismic Inversion

E-250 - Tools for Seismic Reservoir Characterization: Pre-Stack Seismic Inversion

E-250 - Tools for Seismic Reservoir Characterization: Pre-Stack Seismic Inversion

E-251 - Tools for Seismic Reservoir Characterization: Post-Stack Seismic Inversion

E-251 - Tools for Seismic Reservoir Characterization: Post-Stack Seismic Inversion

E-251 - Tools for Seismic Reservoir Characterization: Post-Stack Seismic Inversion

E-251 - Tools for Seismic Reservoir Characterization: Post-Stack Seismic Inversion

E-290 - Static Model Construction: Field Constraints & Integration with Subsurface Data

E-290 - Static Model Construction: Field Constraints & Integration with Subsurface Data

E-290 - Static Model Construction: Field Constraints & Integration with Subsurface Data

E-290 - Static Model Construction: Field Constraints & Integration with Subsurface Data

E-330C - EOR Concepts & Applications Certification

E-330C - EOR Concepts & Applications Certification

E-330C - EOR Concepts & Applications Certification

E-330C - EOR Concepts & Applications Certification

E-330C - EOR Concepts & Applications Certification

E-330C - EOR Concepts & Applications Certification

E-335C - Advanced Well Test Analysis Certification

E-335C - Advanced Well Test Analysis Certification

E-335C - Advanced Well Test Analysis Certification

E-335C - Advanced Well Test Analysis Certification

E-335C - Advanced Well Test Analysis Certification

E-335C - Advanced Well Test Analysis Certification

E-350 - PVT Modeling

E-350 - PVT Modeling

E-350 - PVT Modeling

E-350 - PVT Modeling

E-350 - PVT Modeling

E-350 - PVT Modeling

E-436 - HPHT Drilling Design & Operations

E-436 - HPHT Drilling Design & Operations

E-436 - HPHT Drilling Design & Operations

E-436 - HPHT Drilling Design & Operations

E-712 - E&P Value Chain & Front-End Development

E-712 - E&P Value Chain & Front-End Development

E-712 - E&P Value Chain & Front-End Development

E-712 - E&P Value Chain & Front-End Development

Recent Developments in Oil Refining Technologies

Recent Developments in Oil Refining Technologies

Applied Chemical Engineering Certification

Applied Chemical Engineering Certification

Select Thermodynamic Models for Simulation

Select Thermodynamic Models for Simulation

Chemical Reaction Engineering

Chemical Reaction Engineering

Reactor Engineering

Reactor Engineering

Distillation Certification

Distillation Certification

Distillation Column Internals

Distillation Column Internals

Catalysts in Refining Processes

Catalysts in Refining Processes

Base Chemicals & Polymers Manufacturing*

Base Chemicals & Polymers Manufacturing*

Ethylene Compression & Hypercompressors for LDPE Units

Ethylene Compression & Hypercompressors for LDPE Units

Compounding Polymers Processes

Compounding Polymers Processes

Current & Future Automotive Fuels

Current & Future Automotive Fuels

Automation of Refinery Offsite Operations

Automation of Refinery Offsite Operations

Recent Developments & Innovation in Equipment

Recent Developments & Innovation in Equipment

Inspector Certification

Inspector Certification

Process Energy Efficiency Improvement for Industrial Plants

Process Energy Efficiency Improvement for Industrial Plants

Heat Exchangers Certification

Heat Exchangers Certification

Tubular Furnaces

Tubular Furnaces

Gas Compression & Expansion: Compressors & Turbines Certification

Gas Compression & Expansion: Compressors & Turbines Certification

Gas Turbines Certification

Gas Turbines Certification

Machinery Failure Analysis & Repair Methods

Machinery Failure Analysis & Repair Methods

Machinery Vibration

Machinery Vibration

Instrumentation & Process Control Certification

Instrumentation & Process Control Certification

Advanced Process Control

Advanced Process Control

Multivariable Predictive Control

Multivariable Predictive Control

Electrical Motors: Technology, Operation & Maintenance

Electrical Motors: Technology, Operation & Maintenance

Maintenance Management & Equipment Availability Certification

Maintenance Management & Equipment Availability Certification

Improve Your SHE Management System

Improve Your SHE Management System

Electric Drives for Automotive Propulsion Design, Modeling & Simulation

Electric Drives for Automotive Propulsion Design, Modeling & Simulation

IC Engine Training for Engineers

IC Engine Training for Engineers

Engine Design

Engine Reliability

Engine Reliability

Engine Cooling & Environment

Engine Cooling & Environment

Powertrain NVH

Engine Parts Design

Engine Parts Design

New Combustion Systems in Spark Ignited Engines

New Combustion Systems in Spark Ignited Engines

New Combustion Developments in Diesel Engines

New Combustion Developments in Diesel Engines

Exhaust Gas After-Treatment

Exhaust Gas After-Treatment

Loading & Supercharging

Loading & Supercharging

Advanced Loading and Supercharging Modelings, Simulations and Analyses

Advanced Loading and Supercharging Modelings, Simulations and Analyses

Engine Measurements and Calibrations

Engine Measurements and Calibrations

Engine Measurements Tests Analysis & Calibrations

Engine Measurements Tests Analysis & Calibrations

Diesel Engines Performances - Level 1

Diesel Engines Performances - Level 1

Diesel Engines Performances - Level 2

Diesel Engines Performances - Level 2

Engine Management: Control Software & Calibration

Engine Management: Control Software & Calibration

Engine Calibration & Tuning

Engine Calibration & Tuning

Gasoline Engine Management

Gasoline Engine Management

Diesel Engine Management

Diesel Engine Management

Introduction to Engine Management: Practical Approach by Modeling & Simulation

Introduction to Engine Management: Practical Approach by Modeling & Simulation

Engine Management Training

Engine Management Training

Lubrication & Lubricants

Lubrication & Lubricants

Car Engines Lubrication

Car Engines Lubrication

Industrial Engines Lubrication & Technology

Industrial Engines Lubrication & Technology

Lubrication & Technology of Automotive Transmissions

Lubrication & Technology of Automotive Transmissions

Lubricating Greases Automotive & Industrial Applications

Lubricating Greases Automotive & Industrial Applications

Lubrication & Technology of Industrial Equipment

Lubrication & Technology of Industrial Equipment

Lubrication of Metal Working Operations & Machine Tools

Lubrication of Metal Working Operations & Machine Tools

Powertrain Functional Safety

Powertrain Functional Safety

Vehicle Fuel Consumption

Vehicle Fuel Consumption

Vehicle Performances

Vehicle Performances

Vehicle Emissions

Vehicle Emissions

Drivability

0D Powertrain Modeling

0D Powertrain Modeling

1D Powertrain Modeling

1D Powertrain Modeling

3D Powertrain Modeling

3D Powertrain Modeling

Dispute Resolution in the Upstream Activity

Dispute Resolution in the Upstream Activity

Ways & Means

Interactive training using a number of real components, pictures and videos.
Real life analysis of failures of components, search for origin of failures, description of the deteriorating process.
It is possible to manage this exercise on a component previously proposed by a learner, with a description of use conditions.