By continuing your navigation, without changing your cookie settings, you accept their use to have services tailored to your interests.
More information on our legal information page.
Subscribe  |  Login  | 
  1. Home
  2. IC Engines & Lubricants
  3. Base Engine Design
  4. Engine Parts Design
Engine Parts Design

Engine Parts Design

3 days
MOT/COPIM-E
Request an in-house session Download agenda
Register
Sessions
Who should attend?
Learning Objectives
Course Content
Ways & Means
Sessions
This course is not scheduled.
Who should attend?

Audience

    • Engineers and technical staff involved in automotive or industrial engines design, who need to know the manufacturing processes (materials, casting, forge, machining, …).

Level

  • Advanced
  • This course provides a deeper knowledge and competencies on metallurgy basics on ferrous and non ferrous alloys, processes of foundry, forge, machining, plastic material implementation, used in the manufacturing process of automotive engine parts.
  • It helps setting up physical and economic conditions in order to choose a manufacturing process.
Learning Objectives
  • Upon completion of the course, participants will be able to:
  • take into account the constraints related to the different manufacturing processes when designing engine parts,
  • choose the materials and the treatments, dimensional tolerances, surface roughness, shapes, clearance, assemblies, beading needed.
Course Content

Metallurgy

0.75 day
  • Structure, composition, mechanical characteristics (young's modulus, ductility, …) and conditions of use of the alloy steels in the automotive industry: cast irons (gray iron (GI), ductile cast iron (dCI), quasiflake graphite cast iron (QGCI), steels, aluminum alloys.
  • Parts analysis modes.
  • Non destructive testing (penetrant inspection, ultrasonic, magnetic particle inspection, X-ray).
  • Choosing the materials for the engine main parts.

Forge

0.25 day
  • Hot forging principle and interest. Manufacturing process of a part. Tools design.
  • Drawing rules that take forging constraints into account.
  • Examples of forged components and adaptation to strength conditions: conrod.
  • Forged aluminum components: piston.

Foundry

1 day
  • Metal: from the liquid state to the solid state: shrinkage and soundness.
  • Design geometric imperatives of a casting.
  • Non permanent molds processes: green sand, chemically bonded sand, core making main processes.
  • Permanent molds processes: gravity die casting, low pressure die casting, die casting, and derived processes: squeeze casting, rheomolding.
  • Lost-wax pattern processes: lost wax, lost foam.
  • Design rules related to all the above processes.
  • Macro-economical criteria to choose the processes.
  • Examples of cast iron parts: cylinder-block, crankshaft.
  • Examples of cast aluminum: cylinder-block, piston.

Machining

0.5 day
  • Cutting parameters, basic operations and related tools: milling, drilling, boring, tapping.
  • Isostatisms, machining assemblies, routing methods, dimensioning and tolerancing.
  • Machining machines and related means: machining centers, special machines.
  • Examples of industrial issues: combustion chamber balancing, bore and camshaft line machining, intake and exhaust sides roughness.
  • Analysis of a cylinder head manufacturing line and a cylinder-block manufacturing line.

Plastics

0.5 day
  • Plastic manufacturing process and characteristics: polymerization, thermoplastics (characteristics, amorphous/crystalline structure, shrinkage), thermosetting, additives, damp effect, material sheets.
  • Plastics operating: injection, assembly techniques.
  • Design rules of plastic engine parts: stripping, drafts, sealing surface, ribs, welding, blowing. Prototyping techniques.
You might be interested by these trainings
E-030C - Comprehensive Overview of E&P Management Certification

E-030C - Comprehensive Overview of E&P Management Certification

E-151 - Seismic & Sequence Stratigraphy for Oil & Gas Exploration

E-151 - Seismic & Sequence Stratigraphy for Oil & Gas Exploration

E-240C - Integrated Reservoir On-Site Workshop (Poitiers Field Lab) Certification

E-240C - Integrated Reservoir On-Site Workshop (Poitiers Field Lab) Certification

E-241C - Advanced Multivariate Geostatistics Certification

E-241C - Advanced Multivariate Geostatistics Certification

E-242C - Advanced Facies Analysis & Rock-Typing Certification

E-242C - Advanced Facies Analysis & Rock-Typing Certification

E-243C - Seismic Reservoir Characterization: AVO & Inversion Workshop Certification

E-243C - Seismic Reservoir Characterization: AVO & Inversion Workshop Certification

E-244C - Geological Characterization & Modeling - Integrated Workshop Certification

E-244C - Geological Characterization & Modeling - Integrated Workshop Certification

E-250 - Tools for Seismic Reservoir Characterization: Pre-Stack Seismic Inversion

E-250 - Tools for Seismic Reservoir Characterization: Pre-Stack Seismic Inversion

E-251 - Tools for Seismic Reservoir Characterization: Post-Stack Seismic Inversion

E-251 - Tools for Seismic Reservoir Characterization: Post-Stack Seismic Inversion

E-290 - Static Model Construction: Field Constraints & Integration with Subsurface Data

E-290 - Static Model Construction: Field Constraints & Integration with Subsurface Data

E-330C - EOR Concepts & Applications Certification

E-330C - EOR Concepts & Applications Certification

E-335C - Advanced Well Test Analysis Certification

E-335C - Advanced Well Test Analysis Certification

E-350 - PVT Modeling

E-350 - PVT Modeling

E-436 - HPHT Drilling Design & Operations

E-436 - HPHT Drilling Design & Operations

E-712 - E&P Value Chain & Front-End Development

E-712 - E&P Value Chain & Front-End Development

Recent Developments in Oil Refining Technologies

Recent Developments in Oil Refining Technologies

Applied Chemical Engineering Certification

Applied Chemical Engineering Certification

Select Thermodynamic Models for Simulation

Select Thermodynamic Models for Simulation

Chemical Reaction Engineering

Chemical Reaction Engineering

Reactor Engineering

Reactor Engineering

Distillation Certification

Distillation Certification

Distillation Column Internals

Distillation Column Internals

Catalysts in Refining Processes

Catalysts in Refining Processes

Base Chemicals & Polymers Manufacturing*

Base Chemicals & Polymers Manufacturing*

Ethylene Compression & Hypercompressors for LDPE Units

Ethylene Compression & Hypercompressors for LDPE Units

Compounding Polymers Processes

Compounding Polymers Processes

Current & Future Automotive Fuels

Current & Future Automotive Fuels

Automation of Refinery Offsite Operations

Automation of Refinery Offsite Operations

Recent Developments & Innovation in Equipment

Recent Developments & Innovation in Equipment

Inspector Certification

Inspector Certification

Process Energy Efficiency Improvement for Industrial Plants

Process Energy Efficiency Improvement for Industrial Plants

Heat Exchangers Certification

Heat Exchangers Certification

Tubular Furnaces

Tubular Furnaces

Gas Compression & Expansion: Compressors & Turbines Certification

Gas Compression & Expansion: Compressors & Turbines Certification

Gas Turbines Certification

Gas Turbines Certification

Machinery Failure Analysis & Repair Methods

Machinery Failure Analysis & Repair Methods

Machinery Vibration

Machinery Vibration

Instrumentation & Process Control Certification

Instrumentation & Process Control Certification

Advanced Process Control

Advanced Process Control

Multivariable Predictive Control

Multivariable Predictive Control

Electrical Motors: Technology, Operation & Maintenance

Electrical Motors: Technology, Operation & Maintenance

Maintenance Management & Equipment Availability Certification

Maintenance Management & Equipment Availability Certification

Improve Your SHE Management System

Improve Your SHE Management System

Electric Drives for Automotive Propulsion Design, Modeling & Simulation

Electric Drives for Automotive Propulsion Design, Modeling & Simulation

IC Engine Training for Engineers

IC Engine Training for Engineers

Engine Design

Engine Design

Engine Reliability

Engine Reliability

Engine Cooling & Environment

Engine Cooling & Environment

Powertrain NVH

Powertrain NVH

Engine Parts Design

Engine Parts Design

New Combustion Systems in Spark Ignited Engines

New Combustion Systems in Spark Ignited Engines

New Combustion Developments in Diesel Engines

New Combustion Developments in Diesel Engines

Exhaust Gas After-Treatment

Exhaust Gas After-Treatment

Loading & Supercharging

Loading & Supercharging

Advanced Loading and Supercharging Modelings, Simulations and Analyses

Advanced Loading and Supercharging Modelings, Simulations and Analyses

Engine Measurements and Calibrations

Engine Measurements and Calibrations

Engine Measurements Tests Analysis & Calibrations

Engine Measurements Tests Analysis & Calibrations

Diesel Engines Performances - Level 1

Diesel Engines Performances - Level 1

Diesel Engines Performances - Level 2

Diesel Engines Performances - Level 2

Engine Management: Control Software & Calibration

Engine Management: Control Software & Calibration

Engine Calibration & Tuning

Engine Calibration & Tuning

Gasoline Engine Management

Gasoline Engine Management

Diesel Engine Management

Diesel Engine Management

Introduction to Engine Management: Practical Approach by Modeling & Simulation

Introduction to Engine Management: Practical Approach by Modeling & Simulation

Engine Management Training

Engine Management Training

Lubrication & Lubricants

Lubrication & Lubricants

Car Engines Lubrication

Car Engines Lubrication

Industrial Engines Lubrication & Technology

Industrial Engines Lubrication & Technology

Lubrication & Technology of Automotive Transmissions

Lubrication & Technology of Automotive Transmissions

Lubricating Greases Automotive & Industrial Applications

Lubricating Greases Automotive & Industrial Applications

Lubrication & Technology of Industrial Equipment

Lubrication & Technology of Industrial Equipment

Lubrication of Metal Working Operations & Machine Tools

Lubrication of Metal Working Operations & Machine Tools

Powertrain Functional Safety

Powertrain Functional Safety

Vehicle Fuel Consumption

Vehicle Fuel Consumption

Vehicle Performances

Vehicle Performances

Vehicle Emissions

Vehicle Emissions

Drivability

Drivability

0D Powertrain Modeling

0D Powertrain Modeling

1D Powertrain Modeling

1D Powertrain Modeling

3D Powertrain Modeling

3D Powertrain Modeling

Dispute Resolution in the Upstream Activity

Dispute Resolution in the Upstream Activity

Ways & Means
  • Interactive talks and illustrative videos.
  • Real components to be examined.
  • Real components to be examined, at different steps of the casting and manufacturing process.
  • Videos of the different processes.

Legal Information

General Terms of Sale

Personal Data Protection

A question?

Contact us

Join us

© 2018 IFP Training