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E-640C - Maintenance Superintendent Certification

58 days MAI/MAINSI
  • Professionals with a significant experience in maintenance of oil and gas production facilities, called on to hold the position of Maintenance Superintendent
  • To develop managerial and communication skills while providing an in-depth technical knowledge stretching over a wide range of issues and advanced topics in relation to effluent processing, oil and gas treatment operations, HSE, equipment maintenance management…
Learning Objectives
  • To describe the oil and gas production chain, from reservoir to offloading facilities
  • To explain technology and maintenance operations of main equipment in oil and gas facilities
  • To anticipate production constraints and their consequences on maintenance
  • To describe HSE management rules and responsibilities
  • To acquire world class work methods and communication skills
  • To prepare and manage effectively a global maintenance plan
Ways and means
  • Several applications and illustrations
  • Several teamwork sessions
  • Several tutorials with equipment in a workshop
3 weeks in Martigues, 1 week in Rueil

Downhole production - Well performance 4 days
  • Units - Dimensions
  • Fundamentals of Reservoir Engineering - Well testing
  • Fundamentals of Drilling, Completion, Well Servicing, Artificial Lift and Well Performance
Oil, water and gas processing 5 days
  • Effluent behavior - Fundamentals of thermodynamics - Specifications
  • Oil processing
  • Production and injection water treatment
  • Gas processing
HSE risks and management 15.5 days
  • HSE risks, flammability, overpressure systems: PSV, flare and flare network, closed and open drains...
  • Safety in operation: use of utilities, degassing/inerting, confined space entry, start-up & shutdown
  • Safety during construction & maintenance works: lifting & rigging, work at height, electrical safety…
  • Work permit system - SIMultaneous OPerations (SIMOPS) management …
  • HSE management systems - Management of change - Downgraded situations - HSE referential & responsibilities
  • Safety engineering: HAZID, HAZOP, layout optimization and identification of major accidents - Risks matrix…
  • Safety systems: HIPS, ESD, EDP, F&G, USS - Safety logic diagrams
  • Human factors - Opersafe: philosophy and methodology
  • Incident analysis and reporting – Root cause analysis
Instrumentation & process control - Electricity 5 days
  • Instrumentation & Process Control - Distributed Control System (DCS)
  • Electricity, Electrical Motors and Power Generators, Electrical power distribution network
Operation, maintenance & inspection of rotating machinery 10 days
  • Rotating machinery: pumps, compressors, turbo-expanders, and gas turbines
  • Technology and operation of rotating machinery
  • Machine technology: main parts, auxiliaries, maintenance
  • Operation and performance: Operation aspect, Mechanical aspect
  • Typical troubles: internal leakages, unbalancing, wear and ruptures
  • Technology and maintenance of machine components
  • Lubrication, bearings, coupling and alignment, sealing devices for pumps and compressors, rotors and shafts
  • Forecasting breakdowns
Corrosion, inspection & integrity 3 days
  • Metallurgy - Corrosion - Inspection - Facility integrity management
Multidisciplinary conferences 3.5 days
  • Terminal and FSO / FPSO
  • Deep offshore: development challenges and specific operating constraints
  • Flow assurance - Chemicals injection monitoring - Deposit prevention and monitoring
  • Field Operations Management (FOM): objectives and methodology
Maintenance management - Equipment availability control 5 days
  • Maintenance policy and objectives
  • Reliability process implementation and follow-up - Reliability analysis and improvement
  • Maintenance costs & failure costs
  • Subcontracting, shutdown management, progress plans
Work methods and communication 2 days
  • Work methods and team management
  • Oral and written communication
Review - Oral assessment 3 days
Behavioral management 2 days
2016 course calendar
Language Dates Location Tuition Register
Sep 14 - Dec 07 Pau, Rueil & Martigues €39,610 Online By email