3 days LUB/LUBMA-E
- Engineers and technical staff involved in the development, recommendation, manufacturing, sales, technical service of engine lubricants.
- Engineers and technical staff involved in the study, testing, use, development, tuning of Diesel and gasoline engines.
- This course provides a deeper knowledge on the role and the action mechanisms of the lubricant in different lubricated parts of an internal combustion engine, and leads to a better understanding of the complexity of the system of development of engine lubricants.
- Upon completion of the course, participants will be able to:
- perform a complete review of the lubrication circuit of internal combustion engines and of the functional properties required to insure the proper lubrication of the different organs,
- detail the chemical composition of the products,
- give notions on the codes of practice imposed by the standardization and certification organizations,
- explain the formulation principles of engine lubricants, the performance characterization testing methods,
- give the principles of follow-up of engine lubricant in service.
- To maximize the benefits of this training, it is strongly recommended to initially follow the training entitled “Introduction to engines”.
Ways and means
- Interactive exercises with the teacher to determine the lubricant to use according to the type of vehicle, the climate and operating conditions.
- Interactive exercises of questions-answers between the participants using sets of play cards to synthetize the essential points of the lectures.
Engine oils classifications & specifications 0.75 day
- Evolution of the engine oils market (passenger cars and industrial vehicles). SAE viscosity classification; API, ILSAC, ACEA, global classifications. ACEA, API and global service specifications. Engine testing for lubricants performance evaluation: wear protection, deposits formation tendency, oxidation stability (thickening), foaming, aeration, …
Lubrication circuit 0.5 day
- Principle, role and description. Constituting elements (sumps, oil pumps, pressure limiters, filters, coolers).
- Lubricated/cooled points: pistons, bearings (connecting rods, camshafts), turbo. Venting of foul gases.
Lubrication of the piston - Ring - Liner area 0.5 day
- Essential properties of lubricants. Oil consumption. Mechanism of lubrication. Piston deposits formation. Coking. Degradation modes (abrasive, adhesive, corrosive wear). Bore polishing.
Lubrication of the shaft line & timing 0.5 day
- Lubrication of bearings, lubrication regimes, analysis of the failure modes of bearings, rocker arms, tappets, hydraulic tappets, (abrasive, adhesive, fatigue, cavitation, …, wear).
- Essential properties of the lubricant and influence on fuel economy.
Atiel system of engine oil development & results of the development 0.5 day
- Notions on the composition of engine lubricants (base oils and additives). Notions on the ATIEL development system of engine oils; principle of development of an engine oil.
- Physico-chemical testing of engine oils.
Analysis of engine oils in service 0.25 day
- Evolution of the characteristics of the lubricant with its ageing (viscosity, elements content, …). Characteristics bond to contamination and engine wear).
- Analytical means and interpretation of the results.